Narrative:

On takeoff roll in ZZZ at approximately 20 KTS, we got a master caution/aft cargo light. Aborted takeoff and cleared the runway. Light was now out. Executed the door light QRH checklist and applicable fom sections. Because aircraft was pressurized normally, captain elected to continue without returning to the gate. During our second takeoff roll, we got a master caution/aft cargo light at approximately 100 KIAS. Continued the takeoff and once airborne, noticed the aft not pressurizing normally. Decided to return to the field, declared an emergency because of our overweight condition and had an uneventful landing. Once clear of the runway during the after landing check, we both noticed the light was again out. Proceeded back to our gate and wrote up that maintenance indicated that it was possibly a faulty microswitch and/or stuck outflow valve.

Google
 

Original NASA ASRS Text

Title: A B737-200 ON SECOND TKOF ATTEMPT AGAIN HAD AFT CARGO DOOR WARNING WITH PRESSURIZATION PROBS. DECLARED AN EMER AND RETURNED TO THE FIELD.

Narrative: ON TKOF ROLL IN ZZZ AT APPROX 20 KTS, WE GOT A MASTER CAUTION/AFT CARGO LIGHT. ABORTED TKOF AND CLRED THE RWY. LIGHT WAS NOW OUT. EXECUTED THE DOOR LIGHT QRH CHKLIST AND APPLICABLE FOM SECTIONS. BECAUSE ACFT WAS PRESSURIZED NORMALLY, CAPT ELECTED TO CONTINUE WITHOUT RETURNING TO THE GATE. DURING OUR SECOND TKOF ROLL, WE GOT A MASTER CAUTION/AFT CARGO LIGHT AT APPROX 100 KIAS. CONTINUED THE TKOF AND ONCE AIRBORNE, NOTICED THE AFT NOT PRESSURIZING NORMALLY. DECIDED TO RETURN TO THE FIELD, DECLARED AN EMER BECAUSE OF OUR OVERWT CONDITION AND HAD AN UNEVENTFUL LNDG. ONCE CLR OF THE RWY DURING THE AFTER LNDG CHK, WE BOTH NOTICED THE LIGHT WAS AGAIN OUT. PROCEEDED BACK TO OUR GATE AND WROTE UP THAT MAINT INDICATED THAT IT WAS POSSIBLY A FAULTY MICROSWITCH AND/OR STUCK OUTFLOW VALVE.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.