Narrative:

On climb out from bur en route to oak we were unable to pressurize the aircraft and returned to bur. Flight duration was about 10 mins and maximum altitude was 7000'. Maintenance personnel met the aircraft and found the forward cargo door not completely closed. On the master warning panel there is a yellow caution light: 'lower door not closed' that should have been illuminated. Upon further inspection we found that both peanut bulbs for that caution light were burned out. At 1 hour prior to our departure time the first officer and I started an originating preflight on this aircraft. This preflight is extensive and requires checks of all systems on the aircraft, including the lights on the master warning panel. During this preflight we found all the lights on the master warning panel to be functioning properly. The cargo pit door is normally closed by ground service personnel just mins prior to departure, once the final bags are loaded. It appeared that they had tried to close the cargo pit door, however one of the locking pins in the door mechanism had not properly seated itself.

Google
 

Original NASA ASRS Text

Title: RETURN LAND ACCOUNT UNABLE TO PRESSURIZE ACFT.

Narrative: ON CLBOUT FROM BUR ENRTE TO OAK WE WERE UNABLE TO PRESSURIZE THE ACFT AND RETURNED TO BUR. FLT DURATION WAS ABOUT 10 MINS AND MAX ALT WAS 7000'. MAINT PERSONNEL MET THE ACFT AND FOUND THE FORWARD CARGO DOOR NOT COMPLETELY CLOSED. ON THE MASTER WARNING PANEL THERE IS A YELLOW CAUTION LIGHT: 'LOWER DOOR NOT CLOSED' THAT SHOULD HAVE BEEN ILLUMINATED. UPON FURTHER INSPECTION WE FOUND THAT BOTH PEANUT BULBS FOR THAT CAUTION LIGHT WERE BURNED OUT. AT 1 HR PRIOR TO OUR DEP TIME THE F/O AND I STARTED AN ORIGINATING PREFLT ON THIS ACFT. THIS PREFLT IS EXTENSIVE AND REQUIRES CHKS OF ALL SYSTEMS ON THE ACFT, INCLUDING THE LIGHTS ON THE MASTER WARNING PANEL. DURING THIS PREFLT WE FOUND ALL THE LIGHTS ON THE MASTER WARNING PANEL TO BE FUNCTIONING PROPERLY. THE CARGO PIT DOOR IS NORMALLY CLOSED BY GND SVC PERSONNEL JUST MINS PRIOR TO DEP, ONCE THE FINAL BAGS ARE LOADED. IT APPEARED THAT THEY HAD TRIED TO CLOSE THE CARGO PIT DOOR, HOWEVER ONE OF THE LOCKING PINS IN THE DOOR MECHANISM HAD NOT PROPERLY SEATED ITSELF.

Data retrieved from NASA's ASRS site as of August 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.