<< >> NASA ASRS Report 789942, June 2008

B767 flight crew reject takeoff for door warning light and report other anomalies on aircraft returning from depot level maintenance.

Attributes
ACN	789942
Time
Date	200806
Local Time Of Day	0601 To 1200
Place
Locale Reference	airport : zzz.airport
State Reference	US
Altitude	agl single value : 0
Environment
Flight Conditions	VMC
Aircraft 1
Operator	common carrier : air carrier
Make Model Name	B767-300 and 300 ER
Operating Under FAR Part	Part 121
Flight Phase	ground : takeoff roll
Flight Plan	IFR
Person 1
Affiliation	company : air carrier
Function	flight crew : first officer
Experience	flight time last 90 days : 250 flight time total : 10500 flight time type : 8000
ASRS Report	789942
Person 2
Affiliation	company : air carrier
Function	flight crew : captain oversight : pic
Experience	flight time last 90 days : 240 flight time total : 22000 flight time type : 6000
ASRS Report	789957
Events
Anomaly	aircraft equipment problem : less severe maintenance problem : improper maintenance
Independent Detector	aircraft equipment other aircraft equipment : eicas other flight crewa
Resolutory Action	flight crew : rejected takeoff
Consequence	other
Supplementary
Problem Areas	Maintenance Human Performance Aircraft
Primary Problem	Maintenance Human Performance

Narrative:

Low speed abort. Just after adding takeoff thrust and at approximately 40 KTS; the 'right forward ent door' EICAS message appeared and captain took control of aircraft to reject the takeoff. Uneventful abort. Taxied clear of runway and returned to gate for maintenance action. This was the first revenue flight for aircraft after returning from cabin upgrade and new landing gear. Inbound ferry flight had written up same door as indicating open on landing. Fixed prior to our flight. Just prior to pushback; we had to have flight attendant cycle door 2R handle to have door indicate closed. Mechanics able to determine that a faulty door sensor was the likely cause and deferred the door indicating system for us. We then resumed the flight without incident. There were also deferrals on the log for the equipment cooling valve and a wing illumination light. The aircraft also required hydraulic servicing and fixing of a slide pack cover on another door during preflight. Fresh out of depot and not quite ready to fly. The captain and I were not surprised.

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Original NASA ASRS Text

Title: B767 FLT CREW REJECT TKOF FOR DOOR WARNING LIGHT AND REPORT OTHER ANOMALIES ON ACFT RETURNING FROM DEPOT LEVEL MAINTENANCE.

Narrative: LOW SPD ABORT. JUST AFTER ADDING TKOF THRUST AND AT APPROX 40 KTS; THE 'R FORWARD ENT DOOR' EICAS MESSAGE APPEARED AND CAPT TOOK CTL OF ACFT TO REJECT THE TKOF. UNEVENTFUL ABORT. TAXIED CLR OF RWY AND RETURNED TO GATE FOR MAINT ACTION. THIS WAS THE FIRST REVENUE FLT FOR ACFT AFTER RETURNING FROM CABIN UPGRADE AND NEW LNDG GEAR. INBOUND FERRY FLT HAD WRITTEN UP SAME DOOR AS INDICATING OPEN ON LNDG. FIXED PRIOR TO OUR FLT. JUST PRIOR TO PUSHBACK; WE HAD TO HAVE FLT ATTENDANT CYCLE DOOR 2R HANDLE TO HAVE DOOR INDICATE CLOSED. MECHS ABLE TO DETERMINE THAT A FAULTY DOOR SENSOR WAS THE LIKELY CAUSE AND DEFERRED THE DOOR INDICATING SYS FOR US. WE THEN RESUMED THE FLT WITHOUT INCIDENT. THERE WERE ALSO DEFERRALS ON THE LOG FOR THE EQUIP COOLING VALVE AND A WING ILLUMINATION LIGHT. THE ACFT ALSO REQUIRED HYD SVCING AND FIXING OF A SLIDE PACK COVER ON ANOTHER DOOR DURING PREFLT. FRESH OUT OF DEPOT AND NOT QUITE READY TO FLY. THE CAPT AND I WERE NOT SURPRISED.

Data retrieved from NASA's ASRS site as of May 2009 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.