Narrative:

While performing maintenance test flight of hydraulic system, upon climb out passing 3000 ft, the observing mechanic noticed what appeared to be a low fuel situation. We had taken off with 2800 pounds of fuel and now the gauges indicated less than 500 pounds and decreasing quantity. We declared an emergency pitched nose down and returned for uneventful landing. On flareout the fuel quantity appeared to return to normal. Maintenance personnel then did a download of aircraft computers and found a fault with fuel sensors. Callback conversation with reporter revealed the following information: the reporter stated the aircraft was a canadair CL65 and the problem of the fuel decrease was the maintenance fault monitoring computer inducing an error, or fault, into the fuel quantity system. The reporter said that maintenance checked the computer and reset the fault and all checked ok. The reporter said the crew is not given a fuel slip to account for the fuel boarded which might have avoided this emergency. The reporter stated it is company policy not to give the crew a fuel slip.

Google
 

Original NASA ASRS Text

Title: A CANADAIR CL65, IMMEDIATELY AFTER TKOF AT 3000 FT, DECLARED AN EMER AND DIVERTED DUE TO SUDDEN DECREASE OF FUEL QUANTITY CAUSED BY A FAULTY INPUT FROM THE MAINT COMPUTER.

Narrative: WHILE PERFORMING MAINT TEST FLT OF HYD SYS, UPON CLBOUT PASSING 3000 FT, THE OBSERVING MECH NOTICED WHAT APPEARED TO BE A LOW FUEL SIT. WE HAD TAKEN OFF WITH 2800 LBS OF FUEL AND NOW THE GAUGES INDICATED LESS THAN 500 LBS AND DECREASING QUANTITY. WE DECLARED AN EMER PITCHED NOSE DOWN AND RETURNED FOR UNEVENTFUL LNDG. ON FLAREOUT THE FUEL QUANTITY APPEARED TO RETURN TO NORMAL. MAINT PERSONNEL THEN DID A DOWNLOAD OF ACFT COMPUTERS AND FOUND A FAULT WITH FUEL SENSORS. CALLBACK CONVERSATION WITH RPTR REVEALED THE FOLLOWING INFO: THE RPTR STATED THE ACFT WAS A CANADAIR CL65 AND THE PROB OF THE FUEL DECREASE WAS THE MAINT FAULT MONITORING COMPUTER INDUCING AN ERROR, OR FAULT, INTO THE FUEL QUANTITY SYS. THE RPTR SAID THAT MAINT CHKED THE COMPUTER AND RESET THE FAULT AND ALL CHKED OK. THE RPTR SAID THE CREW IS NOT GIVEN A FUEL SLIP TO ACCOUNT FOR THE FUEL BOARDED WHICH MIGHT HAVE AVOIDED THIS EMER. THE RPTR STATED IT IS COMPANY POLICY NOT TO GIVE THE CREW A FUEL SLIP.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.