Narrative:

Air carrier flight dtw-las departed 2 hours late due to previous write-up of the pressure controller of aircraft xyz. Maintenance repaired the pressure controller -- and signed the aircraft for return to service. After departing dtw en route to las and just after leveloff at our cruise altitude of FL310, the captain noticed the cabin pressure exceeding 10000 ft upon which the cabin altitude warning activated. The captain and crew immediately donned our oxygen masks and begin working with the red bordered emergency checklist. At that point in time, the captain relinquished control of the aircraft to me (first officer) and began working with the flight engineer as I descended to 10000 ft in coordination with ATC after declaring an emergency. Upon reaching 10000 ft with ATC clearance we began dumping fuel to our required landing weight. The captain and engineer were unable to control the cabin with any of our procedures. When the cabin was completely depressurized we returned to chicago O'hare for landing. Upon arrival maintenance found the air-conditioner controller completed frozen. No personal injury or damage occurred during this procedure, to crew, passenger or the aircraft.

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Original NASA ASRS Text

Title: A B727-200 IN CRUISE DECLARED AN EMER AND DIVERTED DUE TO LOSS OF CABIN PRESSURIZATION CAUSED BY A FAILED OUTFLOW VALVE.

Narrative: ACR FLT DTW-LAS DEPARTED 2 HRS LATE DUE TO PREVIOUS WRITE-UP OF THE PRESSURE CTLR OF ACFT XYZ. MAINT REPAIRED THE PRESSURE CTLR -- AND SIGNED THE ACFT FOR RETURN TO SVC. AFTER DEPARTING DTW ENRTE TO LAS AND JUST AFTER LEVELOFF AT OUR CRUISE ALT OF FL310, THE CAPT NOTICED THE CABIN PRESSURE EXCEEDING 10000 FT UPON WHICH THE CABIN ALT WARNING ACTIVATED. THE CAPT AND CREW IMMEDIATELY DONNED OUR OXYGEN MASKS AND BEGIN WORKING WITH THE RED BORDERED EMER CHKLIST. AT THAT POINT IN TIME, THE CAPT RELINQUISHED CTL OF THE ACFT TO ME (FO) AND BEGAN WORKING WITH THE FE AS I DSNDED TO 10000 FT IN COORD WITH ATC AFTER DECLARING AN EMER. UPON REACHING 10000 FT WITH ATC CLRNC WE BEGAN DUMPING FUEL TO OUR REQUIRED LNDG WT. THE CAPT AND ENGINEER WERE UNABLE TO CTL THE CABIN WITH ANY OF OUR PROCS. WHEN THE CABIN WAS COMPLETELY DEPRESSURIZED WE RETURNED TO CHICAGO O'HARE FOR LNDG. UPON ARR MAINT FOUND THE AIR-CONDITIONER CTLR COMPLETED FROZEN. NO PERSONAL INJURY OR DAMAGE OCCURRED DURING THIS PROC, TO CREW, PAX OR THE ACFT.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.