Narrative:

On may/xx/97, I was assigned to check DC10 tires and brakes. I was not very familiar with the aircraft, so I asked the opinion of a mechanic who works on the DC10 on a nightly basis. He said that the tire in question ought to be changed, and he volunteered to help me. Although he is not a training lead and has only 3 months more experience than me, I silently assumed the role of his trainee, since it was my first DC10 tire change, and he had done several. We changed the tire according to the maintenance manual and when I asked him about the 'spacer,' he thought that a new one was already in place, but there was not one there. We finished installing the wheel, and when my partner filled out the unsvcable tag for the worn tire, he entered the wrong aircraft number. Later in the morning, the tire shop noticed that the 'spacer' was still with the unsvcable wheel. But due to the paperwork error, they chased down and delayed the wrong aircraft. When they realized the mistake, they had to also delay the correct aircraft to replace the 'spacer.' after the problem was corrected, both aircraft were safely returned to service.

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Original NASA ASRS Text

Title: A DC10 INCURRED A MAINT DELAY DUE TO AN IMPROPERLY INSTALLED MAIN WHEEL AND TIRE ASSEMBLY.

Narrative: ON MAY/XX/97, I WAS ASSIGNED TO CHK DC10 TIRES AND BRAKES. I WAS NOT VERY FAMILIAR WITH THE ACFT, SO I ASKED THE OPINION OF A MECH WHO WORKS ON THE DC10 ON A NIGHTLY BASIS. HE SAID THAT THE TIRE IN QUESTION OUGHT TO BE CHANGED, AND HE VOLUNTEERED TO HELP ME. ALTHOUGH HE IS NOT A TRAINING LEAD AND HAS ONLY 3 MONTHS MORE EXPERIENCE THAN ME, I SILENTLY ASSUMED THE ROLE OF HIS TRAINEE, SINCE IT WAS MY FIRST DC10 TIRE CHANGE, AND HE HAD DONE SEVERAL. WE CHANGED THE TIRE ACCORDING TO THE MAINT MANUAL AND WHEN I ASKED HIM ABOUT THE 'SPACER,' HE THOUGHT THAT A NEW ONE WAS ALREADY IN PLACE, BUT THERE WAS NOT ONE THERE. WE FINISHED INSTALLING THE WHEEL, AND WHEN MY PARTNER FILLED OUT THE UNSVCABLE TAG FOR THE WORN TIRE, HE ENTERED THE WRONG ACFT NUMBER. LATER IN THE MORNING, THE TIRE SHOP NOTICED THAT THE 'SPACER' WAS STILL WITH THE UNSVCABLE WHEEL. BUT DUE TO THE PAPERWORK ERROR, THEY CHASED DOWN AND DELAYED THE WRONG ACFT. WHEN THEY REALIZED THE MISTAKE, THEY HAD TO ALSO DELAY THE CORRECT ACFT TO REPLACE THE 'SPACER.' AFTER THE PROB WAS CORRECTED, BOTH ACFT WERE SAFELY RETURNED TO SVC.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.