Narrative:

During takeoff roll at approximately 90 KTS, there was a loud popping sound accompanied by a dramatic increase in the cabin noise level. Takeoff was immediately aborted. There were no warning lights to indicate the nature of the problem. Inspection by the first officer showed that the main cabin door had opened and had sustained enough damage that it could not be closed again. The aircraft, however, was safe to taxi, so we returned to the gate and deplaned the passenger. Inspection by maintenance crew found that the cabin door warning circuit breaker was faulty, which explained why there was no master caution warning. As to why the door opened the most reasonable explanation is that the door handle was up but not fully engaged. Had the door handle been in the down (open) position the door would almost certainly opened before the takeoff roll since I had to make 3 sharp 90 degree right turns to get to the runway. The centrifugal force on the door during those turns would have made the problem apparent. Had the handle been up and fully engaged (assuming the door was not faulty) the door would not have opened.

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Original NASA ASRS Text

Title: BA3200 FLC ABORTS TKOF WHEN DOOR OPENS ON TKOF ROLL.

Narrative: DURING TKOF ROLL AT APPROX 90 KTS, THERE WAS A LOUD POPPING SOUND ACCOMPANIED BY A DRAMATIC INCREASE IN THE CABIN NOISE LEVEL. TKOF WAS IMMEDIATELY ABORTED. THERE WERE NO WARNING LIGHTS TO INDICATE THE NATURE OF THE PROB. INSPECTION BY THE FO SHOWED THAT THE MAIN CABIN DOOR HAD OPENED AND HAD SUSTAINED ENOUGH DAMAGE THAT IT COULD NOT BE CLOSED AGAIN. THE ACFT, HOWEVER, WAS SAFE TO TAXI, SO WE RETURNED TO THE GATE AND DEPLANED THE PAX. INSPECTION BY MAINT CREW FOUND THAT THE CABIN DOOR WARNING CIRCUIT BREAKER WAS FAULTY, WHICH EXPLAINED WHY THERE WAS NO MASTER CAUTION WARNING. AS TO WHY THE DOOR OPENED THE MOST REASONABLE EXPLANATION IS THAT THE DOOR HANDLE WAS UP BUT NOT FULLY ENGAGED. HAD THE DOOR HANDLE BEEN IN THE DOWN (OPEN) POS THE DOOR WOULD ALMOST CERTAINLY OPENED BEFORE THE TKOF ROLL SINCE I HAD TO MAKE 3 SHARP 90 DEG R TURNS TO GET TO THE RWY. THE CENTRIFUGAL FORCE ON THE DOOR DURING THOSE TURNS WOULD HAVE MADE THE PROB APPARENT. HAD THE HANDLE BEEN UP AND FULLY ENGAGED (ASSUMING THE DOOR WAS NOT FAULTY) THE DOOR WOULD NOT HAVE OPENED.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.