Narrative:

Delayed on ground for flow to ewr. Taxied to holding area near takeoff runway 28R. As our expect 'wheels up' time approached. Started #2 engine (which was shut down), completed checklists, and cleared for takeoff in a short period of time. As we taxied on the runway, takeoff confign warning sounded. After quick check, we decided to taxi off runway at first exit and take our time to find the problem. The captain made a quick PA announcement while I talked to the tower. Unfortunately, to notify the tower, I used the word 'aborting.' we taxied onto the taxiway and made a check. The flap lever was not securely in the flap 5 detent. After resetting the flap lever into the detent, the confign warning was silent. We taxied down for a normal takeoff. After hundreds of takeoffs, to not immediately see this seems unusual. The flap lever is not easily visible from the captain's side because the thrust levers block his view. The takeoff warning did what it was designed to do, and we pulled off and took care of the problem as we were supposed to do. The main thing I could have done is to have just asked to taxi off the runway and therefore not draw attention to the situation unnecessarily. Additionally, a confign test switch to check confign prior to pulling on the runway should be installed and a confign check added to the checklist 'line items.' supplemental information from acn 343185: first officer used word 'abort' to pit tower, but we didn't 'abort' since we were never above taxi speed and cleared runway easily. (Need to have warning test system.)

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Original NASA ASRS Text

Title: LOW SPD ABORT IN A B737-400 WHEN TKOF WARNING SOUNDS ALERT.

Narrative: DELAYED ON GND FOR FLOW TO EWR. TAXIED TO HOLDING AREA NEAR TKOF RWY 28R. AS OUR EXPECT 'WHEELS UP' TIME APCHED. STARTED #2 ENG (WHICH WAS SHUT DOWN), COMPLETED CHKLISTS, AND CLRED FOR TKOF IN A SHORT PERIOD OF TIME. AS WE TAXIED ON THE RWY, TKOF CONFIGN WARNING SOUNDED. AFTER QUICK CHK, WE DECIDED TO TAXI OFF RWY AT FIRST EXIT AND TAKE OUR TIME TO FIND THE PROB. THE CAPT MADE A QUICK PA ANNOUNCEMENT WHILE I TALKED TO THE TWR. UNFORTUNATELY, TO NOTIFY THE TWR, I USED THE WORD 'ABORTING.' WE TAXIED ONTO THE TXWY AND MADE A CHK. THE FLAP LEVER WAS NOT SECURELY IN THE FLAP 5 DETENT. AFTER RESETTING THE FLAP LEVER INTO THE DETENT, THE CONFIGN WARNING WAS SILENT. WE TAXIED DOWN FOR A NORMAL TKOF. AFTER HUNDREDS OF TKOFS, TO NOT IMMEDIATELY SEE THIS SEEMS UNUSUAL. THE FLAP LEVER IS NOT EASILY VISIBLE FROM THE CAPT'S SIDE BECAUSE THE THRUST LEVERS BLOCK HIS VIEW. THE TKOF WARNING DID WHAT IT WAS DESIGNED TO DO, AND WE PULLED OFF AND TOOK CARE OF THE PROB AS WE WERE SUPPOSED TO DO. THE MAIN THING I COULD HAVE DONE IS TO HAVE JUST ASKED TO TAXI OFF THE RWY AND THEREFORE NOT DRAW ATTN TO THE SIT UNNECESSARILY. ADDITIONALLY, A CONFIGN TEST SWITCH TO CHK CONFIGN PRIOR TO PULLING ON THE RWY SHOULD BE INSTALLED AND A CONFIGN CHK ADDED TO THE CHKLIST 'LINE ITEMS.' SUPPLEMENTAL INFO FROM ACN 343185: FO USED WORD 'ABORT' TO PIT TWR, BUT WE DIDN'T 'ABORT' SINCE WE WERE NEVER ABOVE TAXI SPD AND CLRED RWY EASILY. (NEED TO HAVE WARNING TEST SYS.)

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.