Narrative:

We were ferrying [an] aircraft. We knew that this aircraft had previous issues with pressurization on other recent occasions. On climbout everything looked normal. Rate of climb was approximately 200 [and the] cabin differential looked normal. After crossing FL300; we received a cabin altitude warning and EICAS message. We performed the memory items and asked for a descent to FL250 where the cabin was still at 15;000 so we continued the descent to FL230 where the cabin started to come back to 10;000 and stabilize.after the QRH was completed we wrote numerous messages to [the] company asking for new fuel burn numbers at the lower altitude. We had a mechanic on board [and] we asked him his opinion on everything or if he had a different way to look at things. He agreed with our assessments. While waiting; we checked the oxygen tables to make sure we had enough oxygen for our plan; in which we did. We had planned to wait to hear from [the] company before making a decision. We then changed the step climb in the FMC in case the new numbers were okay to continue and we would not be able to step climb anymore; to which we received a message of insufficient fuel and showed us landing with 10.2 in ZZZ. At that time; we asked to return to ZZZZ and requested priority handling. We then made it back to ZZZZ with no further issues.

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Original NASA ASRS Text

Title: B757-200 pilot reported ferrying an aircraft where a previously known issue reappeared; resulting in a return to the departure airport.

Narrative: We were ferrying [an] aircraft. We knew that this aircraft had previous issues with pressurization on other recent occasions. On climbout everything looked normal. Rate of climb was approximately 200 [and the] cabin differential looked normal. After crossing FL300; we received a CABIN ALT warning and EICAS message. We performed the memory items and asked for a descent to FL250 where the cabin was still at 15;000 so we continued the descent to FL230 where the cabin started to come back to 10;000 and stabilize.After the QRH was completed we wrote numerous messages to [the] Company asking for new fuel burn numbers at the lower altitude. We had a Mechanic on board [and] we asked him his opinion on everything or if he had a different way to look at things. He agreed with our assessments. While waiting; we checked the oxygen tables to make sure we had enough oxygen for our plan; in which we did. We had planned to wait to hear from [the] Company before making a decision. We then changed the step climb in the FMC in case the new numbers were okay to continue and we would not be able to step climb anymore; to which we received a message of insufficient fuel and showed us landing with 10.2 in ZZZ. At that time; we asked to return to ZZZZ and requested priority handling. We then made it back to ZZZZ with no further issues.

Data retrieved from NASA's ASRS site and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.